Most popular t-shirt printing technologies today in 2024

Imagine what it would be like to once wear your own exclusive outfit that exudes your personal style? Follow the article to learn how to create unique outfits using only the latest shirt printing technologies today!

Digital shirt printing technology has become a strong trend in the fashion industry. With the continuous development of technology, t-shirt printing has become a popular method for unique personal expression and making an impression in the fashion and advertising industries. In this article, t shirt printing in Dallas Texas would like to introduce to you the best and highest quality shirt printing technologies in 2023.

The most popular t-shirt printing technologies today

To be able to make lovely shirts with colorful patterns and colors, a lot of processing and design steps are needed. Among them, the shirt printing process is the most important. Let’s explore with

Not only applicable to fabric, this technology can be applied to many other materials such as cups, phone cases, etc. The operating principle of this technology is thanks to the effect of temperature. Under the influence of heat, the ink evaporates onto the material to be printed. When the ink cools, the ink layer will adhere to the fabric.

the most popular and popular t-shirt printing technologies today.

Heat transfer printing technology on shirts

Heat transfer printing technology on t-shirts is a fairly popular t-shirt printing technology currently on the market. This is how to use heat transfer ink to print on heat transfer paper and press the print onto the shirt using a heat press machine.

Not only applicable to fabric, this technology can be applied to many other materials such as cups, phone cases, etc. The operating principle of this technology is thanks to the effect of temperature. Under the influence of heat, the ink evaporates onto the material to be printed. When the ink cools, the ink layer will adhere to the fabric.

 T-shirt printing process

  • Print the design on specialized heat transfer paper
  • Heat press printing paper onto t-shirts using a heat press machine

Advantages of heat transfer shirt printing technology

  • Can print on most materials
  • Realistic colors, can be printed over the body or 3D printed
  • Simple production techniques
  • The print quality is sharp, the colors are even and beautiful
  • Low price, widely used in advertising t-shirt printing
  • No maintenance required

Disadvantages of T-shirt heat transfer printing technology

  • Gives good quality only on light-colored fabrics
  • The printed image will break when stretched
  • Can only print according to the original file, do not adjust the colors yourself
  • Print in small quantities

>>>See more: Top 7 ways to mix & match with unique printed t-shirts for men

  1. T-shirt silkscreen printing technology

This is also one of the best t-shirt printing technologies today . Silk printing is a common name given by workers because the mesh of the printing mold is made of silk. After this silk mesh was replaced by other materials such as cotton fabric, chemical fiber fabric, and metal mesh, the name was expanded to screen printing.

This shirt printing technique was used in Europe in 1925 with printing on paper, cardboard, glass, metal plates, leatherette, etc. Silk printing has the same principle as printing oil ink on stencils. Only a portion of the ink needs to be absorbed through the printing mesh and printed on the printing material (in this case, a t-shirt). Meanwhile, some other meshes have been sealed with specialized chemicals. From there, help create the desired print.

T-shirt printing process

  • Create a grid for each print color
  • Pour ink onto each grid according to color
  • Use a rubber pad/brush to remove the ink from the mesh, the ink passes through the mesh and sticks to the surface of the clothing.
  • Repeat for each color in the print
  • Use a dryer or heat press to dry the ink

Advantages of silk screen shirt printing technology

  • Cheap cost when done in large quantities
  • Printing speed is very fast
  • Bright printed colors
  • The ink layer is thin and does not stiffen the shirt
  • Prints are sharp, high quality and durable

Disadvantages of printing T-shirts with screen printing technology

  • It takes time for the ink to dry and adhere firmly to the shirt when printing. Usually about 3 – 5 days.
  • If printed in small quantities, ink will be wasted
  • Cannot print many colors, or causes difficulty when printing complex colors

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  1.  Digital T-shirt printing technology

It can be said that this is the newest t-shirt printing technology today. This t-shirt printing technology was created to create a new turning point for the printing industry in general and the t-shirt printing industry in particular. It overcomes many of the weaknesses of screen printing and decal printing technology, by using a completely digital printer.

T-shirt printing process

  • Treat the shirt with specialized treatment water to help the printing ink have more beautiful colors
  • Heat press to chemically dry the shirt
  • Stretch the shirt onto the printing table and let the digital printer print the image on the shirt
  • Heat press again to dry the ink, about 1 to 3 minutes

Advantages of digital t-shirt printing

  • Can be printed on all fabric materials such as 100% cotton , 65/35% cotton, viscose fabric, … and regardless of the color of the fabric
  • Print all images, from simple to complex, without needing to process the design, just the image file
  • Fast printing speed, high accuracy
  • Print colors are realistic and durable
  • Do not stiffen the shirt because the ink absorbs very quickly
  • Can print small quantities

Disadvantages of digital t-shirt printing technology

  • Machines require regular maintenance
  • Printing colors are not as realistic as silk printing. Sometimes there is a difference between the print color displayed on the device and the print color on the fabric
  • High costs, both in terms of initial investment and product price

Decal printing technology

T-shirt decal printing technology is also known as Vinyl printing. T-shirt printing with decal printing technology is a new t-shirt printing technology today. Although not used as much as screen printing, this is still an interesting choice and has never lost its “quality”.

T-shirt printing process

  • Create designs – use the included software or other graphics software
  • Cut Vinyl (decal) – the cutting machine will automatically cut the design out of the decal
  • Peel off unnecessary parts
  • Use a heat press to press the vinyl onto the shirt

Advantages of decal shirt printing technology

  • Can be printed on dark shirts, including black shirts
  • Printed colors are bright, sharp and do not fade during washing or drying
  • Can create many unique and attractive effects

Disadvantages of t-shirt printing with decal technology

  • Printed images that are cut too small will not be printed
  • Prints can easily peel off if the technical steps are not standard or the t-shirt is not stored properly
  • Because the decal layer is quite thick, it causes stiffness on the shirt at the printing location
  • High cost and long production time, due to the need for meticulousness, depending on the size and complexity of the design
  1. Combined T-shirt printing method 

One of the combined methods applied today is the combination of screen printing and digital printing. This method requires a smooth combination between humans and machines. Accordingly, workers will control the printing process on the printer. The machine will scan a layer of white ink (silk drawing style), then print the design on the shirt using digital technology. This method will save more white ink than using only digital technology, and it also overcomes the disadvantages of screen printing.

Inkjet printing technology directly on t-shirts

As we all know, technology T-shirt printing is quite famous but is gaining popularity quite quickly. Like its name, direct inkjet printing technology on t-shirts means you print directly on the surface of the shirt.

Advantages of direct inkjet technology:

  • The printing surface is soft and thin
  • Complex designs are easy to make, with no limit on the number of colors
  • The shirt printing process does not take much time
  • The ink adheres tightly to the shirt, takes a long time to peel off and does not break.

Disadvantages of direct inkjet technology:

  • Quite expensive because of purchasing the machine as well as the quality of the warranty
  • Most can only print cotton fabric. Remaining fabrics may incur additional costs
  • The products are priced higher than other technologies.

Inflatable printing technology, embossed printing on shirts 

Currently, t-shirt designs with embossed images/words are increasingly popular, especially popular with young people. This is a printing technique developed from screen printing. They use a mesh design printing frame and the ink will pass through the holes in the printing position.

The special thing that makes the printed image stand out is that the color paste has the flexibility to create embossment, helping the text or printed image become thicker. When printed, the finished product will look bulging and create a more prominent effect than conventional screen printed designs.  

Advantages of puff and embossed printing technology on t-shirts: 

  • Unique images, creating eye-catching distinctive effects, attracting viewers
  • Prints are sharp, high quality and durable

Disadvantages of puff and embossed printing technology on shirts

  • Quite expensive because this printing technology is often applied to high-end products
  • The shirt printing process takes more time


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